Tube Filling & Sealing Section ->Automatic Tube Filling & Sealing.php

Capping Machine

Product Description :

Automatic Tube Filling & Sealing Machine is suitable for filling and sealing of tubes such as laminate tubes, aluminum and plastic tubes for semi-solid products.
The Tube Filling Machine shall automatically operate to fill laminate tubes tubes with semi-solid products and seal the bottom of the tube with filled products with heat sealer or crimper. The tubes are manually fed to the tube feeder. A tube will be transferred via a single transfer chute and turned the bottom up. The tube is moved by rotation wheel to the dosing station. Semi-solid product prepared in the semi-solid manufacturing suite shall be transferred via a mobile vessel or vat and connected to the filling machine. Semi-solid products shall be supplied to the filling machine nozzle by vacuum or sanitary pump, as per the filling machine packaged skid design. The tube is filled with product with adjustable volume. Then the filled tube is moved to the seal station to seal the bottom of the tube whether heat sealer or laminate crimper. The sealed tube is conveyed out of the machine on the downstream by the transport system.

Salient Features:- :
  • Adaptation in various working environments
  • Ferguson Indexing Mechanism is used to drive the machine. This ensures precision in indexing and repeatability
  • Filling accuracy 0.5%
  • Nil or zero tailing after the filling process is important in tube filling machine. Hence, the filling nozzle is of positive shut off and blow off a system.
  • Robust construction
  • Acrylic top covering with safety limit switch interlock doors
  • Sealing stations have Hot Air Guns that are of Leister Make
  • SS 316 L is used to make pump house (has a rigid base) and hopper (has polished inner surface)
  • The machine has a double side coding system along with simple change over for coding digits. With this, parameters like MRP / PKD / Batch No. can be marked.

 

Technical Specification

 

Machine Capacity
Machine is suitable for 5 gms to 200 gms with inter changeable Piston pump.
Product , Contact Part
Stainless Steel 316 materials
Product Hopper
Product Hopper SS-316 of 45 Kg capacity (Working Volume 40 Kg).- approx
Filling Volume setting
Cam for Valve operation as well Fine Tuning adjustable Control System. or Pneumatic / servo - Option
No tube - No Fill Device
Sensor with Electrical Logic Control system with control panel attached.
Filling Accuracy
± 0.5%. fill volume accuracy
Output per Minute
Up to 70 Tubes/ Min. In Single Hopper One Nozzle (depending on the Fill sizes). for single head Up to 160 Tubes/ Min. In Single Hopper two Nozzle tube filler (depending on the Fill sizes). for double head tube filler
Indexing Device of Turret
Multipack Indexer Make Stander.
Empty Tube in feeder
tube feeding with Auto Cassette Device System with One Tube Size will be provided. other size optional extra
Change Part
piston Pump range from 30gms to 100 gms, 100 gm to 200 gm , Two Cassettes , Tilting Cam, Feeding Con, Socket Holder, Filling Nozzle, and Heating Adopter, of Removable type suitable for any one-size of tubes. With basic machine. will be provided
Tube Orientation Device
Tube Photocell Unit Make Std. and Stepper Motor & ‘I’ Mark Sensor DETALOGIC Make. At the separate station.
Lami / plastic tube heating device
LEISTER or BAK Swiss Make, with suitable for Blower 0.35 HP and hot air tool tube sealing application special for plastic and lami tube
Lami / Plastic Tube Sealing Device
Pneumatic operated. Jacketed water cooling System Attached, In sealing & coding where in the tube is pressed & sealed and then batch coded. With metal stereos coding Letter punch (female type 0 to 9, one set). At the separate station.
Trimming device
Pneumatic operated. At the separate station.
Tube ejection
Automatic Filled Tube ejection at separate station.
Machine System Description
Empty Tube Feeding, ‘I’ Mark Orientation, Filling, Sealing, Crimping, Coding and filled Tube Ejector Automatically.
Machine security
Overload clutch for centering and micro switch cut-off system.
Control Panel
Necessary functional features like emergency stop, re-set, inching, and user friendly, Electrical logic system are standard with the machine, with interlock & indication on the main operator’s of panel to Electrical logic Control.
Motor
1. HP; 1440 RPM 3Ph. 440V AC.
Production Speed Control
Variable speed control Suitable VFD Drive makes DELTA.
Production Counter
Digital Six Digit Production Counter.
Gear Box
Suitable Gear Box Ratio with Drive with Separate Drive.
Production Counter
Activate Sensor with Electrical Logic Display 6 mm. Size, 6 Digital Counter.
All Pneumatic components
Standard Make.
Machine Entire frame
Fabricated in Machine Entire frame Mild Steel With Powder Coated & will be in hard Chrome plated & duly ENP coated and all other cams and levers will be in graded casting & alloy steel. With all side covers in S.S.-304.
Power Input
2-5 kW. 3 phase.
M/c. Dimensions
(L) 2140mm x (W) 1280mm x (H) 2550mm. - approx
M/c. Weight Approx
Overall Wt. Approx. 1255 Kgs.